Horizontally Integrated
Business Divisions
TESCO Engineering is the Pioneer of OEM Independent, High-Quality Specialized Services for Fluid & Gas Sealing, Rotating Equipment & Turbo-Machinery.
Our Service Disciplines & Facilities are Fully Integrated, allowing us to offer Specialized Services for both the Host Equipment & Sealing Device resulting in a whole of asset approach & thus offer Improved Equipment MTBF for our Clients.
We are a leading Manufacturer of Special Engineered Mechanical Seals & Compressor Dry Gas Seals, and we excel at Analyzing, Re-Engineering, and Refurbishing your plant’s Fluid & Gas transfer equipment to make them more efficient and reliable.
- State-of-the-Art Workshop Facilities
- Design Engineering including FEA Analysis and CFD simulations
- Root Cause Analysis, Refurbishment & Upgrades of Fluid Mechanical Seals and Dry Gas Seals
- Maintenance, Refurbishment and Overhauling of Rotating Equipment & Turbo-Machinery
- Experienced Field Service Teams & Highly Skilled Reliability Specialists
- Certified Service Teams for Operation & Maintenance of Industrial Refrigeration Packages
- Fully integrated CIM & CAM Advanced CNC Programming
- Automated HVAF Thermal Spray & Specialized Weld Repair
Our horizontally integrated approach allows us to offer Specialized Services across a wide range of disciplines:
Fluid & Gas Sealing
Providing OEM-Level Expertise for various Sealing Technologies, regardless of manufacturer or configuration, including DGS for Gas Compressors, High Pressure, High Temperature and Special Engineered Seals used in Reactors, Centrifuges, Agitators and Steam Turbine applications.
Rotating Equipment & Turbo Machinery
Servicing all Configurations of Rotating Equipment & Turbo-Machinery including Process Pumps, Blowers, Fans, Gearboxes, API 611 & 612 Steam Turbines, API 617 Centrifugal Process & Air Compressors & Turbo Expanders, Oil Injected & Dry Screw Compressors regardless of OEM brand.
Engineering Excellence:
Setting New Benchmarks
Engineering
Our precision manufacturing journey begins with rigorous Engineering Processes. TESCO Engineering employs state-of-the-art CAD (Computer-Aided Design) software and employs highly skilled engineers to Conceptualize and Design Components with meticulous attention to detail. From initial ideation to detailed design, our engineering team ensures that every aspect of the product meets exact standards and customer specifications.
Our precision manufacturing journey begins with rigorous Engineering Processes. TESCO Engineering employs state-of-the-art CAD (Computer-Aided Design) software and employs highly skilled engineers to Conceptualize and Design Components with meticulous attention to detail. From initial ideation to detailed design, our engineering team ensures that every aspect of the product meets exact standards and customer specifications.
3D Modeling
Using advanced modeling techniques, we transform Engineering Designs into Comprehensive 3D Models. These models serve as virtual prototypes, allowing us to simulate and analyze various aspects of the manufacturing process. Through digital simulations, we Optimize Designs for Manufacturability, Performance, and Cost-effectiveness, ensuring that the final product not only meets but exceeds customer expectations.
Using advanced modeling techniques, we transform Engineering Designs into Comprehensive 3D Models. These models serve as virtual prototypes, allowing us to simulate and analyze various aspects of the manufacturing process. Through digital simulations, we Optimize Designs for Manufacturability, Performance, and Cost-effectiveness, ensuring that the final product not only meets but exceeds customer expectations.
Design Engineering and 3D Scanning
Utilizing Advanced Design Engineering tools and 3D Scanning Technologies to create precise models tailored to your needs and to capture highly accurate, sub-millimeter 3D models of complex components. This non-contact method generates detailed point clouds for Precise Dimensional Analysis, Reverse Engineering, and Quality Control. It enables quick detection of deviations from CAD models, ensuring components meet tight tolerances. By streamlining Reverse Engineering and enhancing inspection efficiency, 3D scanning reduces lead times, minimizes costs, and improves product accuracy, providing clients with faster, more reliable solutions.
Utilizing Advanced Design Engineering tools and 3D Scanning Technologies to create precise models tailored to your needs and to capture highly accurate, sub-millimeter 3D models of complex components. This non-contact method generates detailed point clouds for Precise Dimensional Analysis, Reverse Engineering, and Quality Control. It enables quick detection of deviations from CAD models, ensuring components meet tight tolerances. By streamlining Reverse Engineering and enhancing inspection efficiency, 3D scanning reduces lead times, minimizes costs, and improves product accuracy, providing clients with faster, more reliable solutions.
FEA Analysis and Simulation
Finite Element Analysis (FEA) and Digital Simulation Services to optimize designs for performance and reliability. Our FEA and Simulation, powered by Highly Advanced CAE Tools, enable us to produce Precise Simulations of Structural, Thermal, and Multiphysics Component Behavior. We analyze complex geometries under various conditions, including Stress, Strain, and Thermal Performance, using techniques like Non-Linear and Dynamic Analysis. This allows us to optimize designs, reduce material usage, and predict real-world behavior, providing clients with Cost-Effective, Reliable Solutions and Faster Time-To-Market while minimizing risks and ensuring product durability.
Finite Element Analysis (FEA) and Digital Simulation Services to optimize designs for performance and reliability. Our FEA and Simulation, powered by Highly Advanced CAE Tools, enable us to produce Precise Simulations of Structural, Thermal, and Multiphysics Component Behavior. We analyze complex geometries under various conditions, including Stress, Strain, and Thermal Performance, using techniques like Non-Linear and Dynamic Analysis. This allows us to optimize designs, reduce material usage, and predict real-world behavior, providing clients with Cost-Effective, Reliable Solutions and Faster Time-To-Market while minimizing risks and ensuring product durability.
CAM Programming
CAM programming lies at the heart of our CIM Approach. Leveraging cutting-edge CAM software, our programming experts Convert 3D Models into Precise Instructions for our CNC (Computer Numerical Control) Machines. CAM programming at TESCO Engineering is characterized by its Precision and Efficiency, enabling us to achieve complex geometries and tight tolerances with consistency and reliability.
CAM programming lies at the heart of our CIM Approach. Leveraging cutting-edge CAM software, our programming experts Convert 3D Models into Precise Instructions for our CNC (Computer Numerical Control) Machines. CAM programming at TESCO Engineering is characterized by its Precision and Efficiency, enabling us to achieve complex geometries and tight tolerances with consistency and reliability.
Unmatched Products, Service and Warranties
TESCO ENGINEERING’s industry-leading Product, Service and Spare Part Warranties far exceed those offered by OEM manufacturers. Our commitment to Quality, Reliability & Ethics ensures that our clients receive the best possible support and peace of mind.
Additionally, our CNC machining centers are equipped with High-Precision Tools and Advanced Software, enabling us to achieve tight tolerances and complex geometries. This ensures that every component we manufacture meets the Highest Standards of Quality and Performance. Our commitment to precision and efficiency makes TESCO Engineering a Reliable Partner for all your critical manufacturing needs.
Leading Manufacturer of Heavy-Duty Engineered Mechanical Seals
TESCO ENGINEERING is the Premier Manufacturer of heavy-duty engineered mechanical seals, tailored for the Harshest Environments and critical applications. Our seals are:
- Locally Designed and Manufactured: All our heavy-duty engineered mechanical seals are fully designed, manufactured, and dynamically tested, ensuring high quality and quick turnaround times.
- Dynamically Tested and Qualified: Each seal prototype is rigorously tested and qualified per API 682 & Inhouse standards on our locally available dynamic test rigs that are able to test Seals up to 120 Bar at Temperatures in excess of 85 degrees Celsius, whilst recording key performance metrics & data of the actual Seal performance under the harshest operating conditions.
- These strict Quality Assurance measures allow us to offer our Clients a Standard 24-month Warranty for our Mechanical Seals subject to our T&C’s.
TESCO Engineering in Numbers
-
0
Years of Combined Specialist Team Experience -
0
Successful Rotating & Turbo Machinery Overhaul Projects -
0
Highly Skilled Discipline Specialists -
0
Fluid Seal & Dry Gas Seal Refurbishments -
0
Equipment under long term Reliability Contracts -
0
Equipment Installed Base across all Divisions
Vertically Integrated
Specialist Services
We provide a fully integrated vertical suite of Specialized Services, ensuring seamless coordination and efficiency. Our state-of-the-art workshops offer:
Technical Report Writing and Root Cause Analysis
Comprehensive technical reports and in-depth root cause analysis to identify and resolve core technical issues and aid in Client decision making processes. Our expert team identifies root causes Analysis for Fluid & Gas Sealing, Rotating Equipment, and Turbo-Machinery, and delivers actionable solutions, enhancing equipment reliability, lifespan, and performance. This helps clients reduce downtime, optimize maintenance strategies, and make informed decisions for long-term operational success.
Our welding services are meticulously designed to meet stringent international standards, Delivering Unparalleled Precision and Durability. Equipped with Metallurgical Laboratories, we specialize in developing complex welding procedures, including certified repairs and Post-Weld Heat Treatments (PWHT). These capabilities ensure exceptional mechanical integrity and reliability for components exposed to extreme operational conditions.
Seal Head, Static, and Dynamic Testing
Conducting tests to API 682 & 692 standards for Fluid & Gas Sealing devices. These tests assess the sealing performance of Fluid & Gas Seals under various operational conditions, including high pressure, temperature extremes, and aggressive fluid environments. Utilizing Advanced Test Rigs and Instrumentation, we evaluate Seal Integrity, Leak Prevention, Wear Resistance, and Dynamic Performance to ensure compliance with stringent industry specifications for Rotating Equipment and Turbo-Machinery Applications.
Enhancing wear parts and testing high surface velocity components for durability and performance. Our Advanced Laser Texturing System provides High-Precision lift-off geometries for non-contacting seal faces. It supports various geometries along with unidirectional/bidirectional as well as complex 3D Curvilinear Patterns. Additionally, our Spin Testing validates the structural integrity of powder-based seal faces by conducting overspeed tests at 122% of the Maximum Critical Speed (MCS).
Our HVAF (High Velocity Air Fuel) Coating Services provide industry-leading protection against wear and corrosion, significantly surpassing the performance of HVOF and plasma spray technologies. These properties ensure enhanced durability and efficiency for components operating in Aggressive Environments. These coatings are ideal for applications requiring maximum service life and operational efficiency.
Dynamic Balancing
Balancing both Small, Lightweight, and Heavy-Duty Rotating Assemblies to ensure optimal performance and reduced wear. We focus on restoring components to their original performance specifications. Key parts undergo Dynamic Balancing using our Advanced Balancing Machines. This process is vital for ensuring that Rotating Parts, such as Seal Rings or Turbine Blades are balanced to prevent vibration, reduce wear, and optimize efficiency.
Once the balancing process is completed, a Comprehensive Balancing Report is generated to document the results, ensuring full traceability and transparency.
Specialized Field Service
-
Industrial Plant Turnarounds & Maintenance
Execution of scheduled Shutdowns of industrial plants for Maintenance, Inspection, and Repair. The goal is to ensure safe, efficient, and reliable operation by addressing equipment wear and tear, upgrading systems, and complying with regulatory standards.
-
TAR Project Quality Assurance Services
Quality Assurance (QA) in TAR projects ensures that all activities meet predefined standards and requirements. This involves planning, auditing, and analyzing project quality to prevent issues and maintain the integrity of the project throughout its development.
-
Troubleshooting & Technical Studies
Diagnosing and resolving technical issues within industrial systems. Technical studies are conducted by our Specialist Team to analyze system performance, identify problems, and develop solutions to improve efficiency and reliability.
-
Dry Gas Seal and Systems Commissioning & Startup
This process involves bringing newly installed Dry Gas Seals & other complex systems online and testing them against design requirements. It includes pre-commissioning, energized testing, system startup, and performance testing to ensure the system operates correctly and efficiently.
Our Team Values
At TESCO Engineering, our commitment to Quality, Innovation, Ethics, and Customer Satisfaction makes us the Preferred Partner for leading industrial companies. We foster a supportive, inclusive culture, free from internal politics, where Mutual Respect drives excellence.
Our carefully selected engineers and technicians, representing ten nationalities, bring Diverse Perspectives and Extensive Expertise in Fluid & Gas Sealing, Rotating Equipment, and Turbo Machinery. With 450+ Years of Combined Experience, our OEM-trained specialists deliver engineering solutions that meet or Exceed OEM Standards.
At TESCO Engineering, we are more than a team—We Are a Dedicated Family, committed to delivering Unparalleled Service and Innovation, ensuring long-term success for our clients.
Partner with the Industry Leader
Need innovative engineering solutions? Reach out to TESCO Engineering for state-of-the-art products and expert support in the petrochemical and specialized industries.
Request a solution