Incoming Equipment Inspection
Upon receiving any faulty equipment to our facility, we conduct a Series of Inspection Procedures based on a detailed checklist to evaluate damage, wear, and potentially defected components.
The equipment is then subjected to Positive Material Identification (PMI) which assures that the materials in the existing components meet the specifications of the OEM specifications and are suitable for Designated Operational Conditions.
Equipment Dismantling
Once the defective equipment or component completes the incoming inspection process, it undergoes the Dismantling Procedure, during which our technicians meticulously disassemble and ultrasonically decontaminate each individual component in accordance with Industry-Leading Standards.
A comprehensive Root Cause Analysis (RCA) is then performed, with all findings thoroughly documented for further analysis and reporting.
At TESCO Engineering, we implement rigorous inspection processes as soon as raw materials are received into our stores. We utilize state-of-the-art Positive Material Identification Tools to get the Accurate Material Composition Analysis, ensuring that all materials conform to required specifications. PMI analysis uses techniques like X-Ray Fluorescence (XRF) and Optical Emission Spectroscopy (OES) to accurately identify material compositions, minimizing the risk of material failures and ensuring compliance with stringent engineering standards.
In specific cases, TESCO Engineering engages with its Distinguished Global Technical Partners to procure Custom-Engineered Components. Although these components are produced in adherence to Stringent International Quality Specifications, they undergo an exhaustive series of in-house testing, simulation, and validation procedures to Verify Their Interoperability, Functionality, and Performance within the defined operational parameters.
Our manufacturing process is designed for Precision and Reliability. During production, we maintain strict quality control measures, including the use of comprehensive Checklists and Quality Inspection Tools. This allows us to systematically track each step and ensure adherence to critical tolerances. We employ a variety of advanced tools to measure and monitor quality during manufacturing of each spare part:
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Surface Roughness Testers
Offer a resolution of Ra 0.01 µm and can measure surface roughness with a tolerance of 1% of value + noise Repeatability.
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Micro-Height Gauges
Capable of measuring with Indication Accuracy of (1.1 + 0.6L/600) µm, less than 1 µm and equipped with a digital screen for accurate measurement and recording.
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Blade Micrometers
Capable of measuring with precision up to ±0.001 mm (1 µm). Blade micrometers are ideal for measuring narrow or tight spaces.
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Monochromatic Light Band Inspection
A Highly precise method for detecting even the slightest surface imperfections, ensuring flawless component surfaces.
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Dry Gas Seal Head Tester
Offers up to 350 kN load capacity with 420 mm Diameter, adjustable speeds (0.001–500 mm/min), and performs tensile, compression, bending, and fatigue tests with real-time monitoring and automated reporting.
To verify that reconditioned or manufactured parts meet the Precise Requirements, we employ 3D scanning technology. This method ensures that the components match the required dimensions with micron-level accuracy. Using 3D Laser Scanning, we capture Highly Detailed Digital Models of the parts, which are then compared to the original CAD specifications to ensure perfect fitment and functionality.
Manufacturing
Our Advanced Manufacturing Section is equipped with Fully Automated CNC Milling and Turning Centers with multi-axis capabilities, ensuring micron-level precision.
Equipped with calibrated metrology instruments, such as CMMs and optical comparators, along with high-precision tooling, we Guarantee Dimensional Accuracy and Surface Integrity, meeting the highest engineering standards.
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Assembly
At TESCO Engineering, we ensure Precision and Reliability at every stage of assembly. After the manufacturing of components, the equipment is transferred to our assembly line, where expert technicians assemble each part according to International Standards and Relevant API Specifications.
Our Advanced Quality Control (AQC) systems, Integrating Real-Time Monitoring and Automated Checks, validate every step of the process. We follow Detailed Checklists for dimensional verification, functional testing, and stress simulations to maintain strict tolerance and performance standards. Any discrepancies are quickly addressed with corrective actions, ensuring that all assemblies meet the High Reliability Required for mission-critical systems. With TESCO Engineering, you can trust that your equipment is built to perform with exceptional precision and durability
Testing
Upon completion of equipment assembly, we Conduct Comprehensive Integrity Testing of mechanical seals in accordance with API 682, dynamic testing of dry gas seals per API 692, and performance evaluations of rotating equipment and turbomachinery based on their Respective API Standards.
In addition to these prescribed standards, we also Carry Out Simulation Testing to validate the equipment’s performance under critical operational conditions.
Packaging
At TESCO Engineering, we understand that the safe delivery of your equipment and components is just as critical as their performance. That’s why we go beyond standard packaging practices to provide tailored solutions that ensure Maximum Protection during transit while meeting the highest industry standards.
Our dedicated team carefully selects Durable Materials, Designs Custom Packaging, and Follows Stringent Protocols to guarantee that every item arrives in optimal condition. Through rigorous testing, inspections, and detailed process audits, we Minimize The Risk of Any Damage and ensure full compliance with regulatory requirements. With TESCO Engineering, you can trust that your products are in safe hands, backed by our commitment to Quality and Clients’ Satisfaction.
Partner with the Industry Leader
Need innovative engineering solutions? Reach out to TESCO Engineering for state-of-the-art products and expert support in the petrochemical and specialized industries.
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