Innovative Tools and Expertise
The facility includes Eco-Efficient Grit Blasting, Industrial Coating, and Thermal Spray, along with heavy-duty machinery such as a 4 & 6-meter precision lathe, horizontal boring and milling machines, HVAF thermal spray systems, and dynamic balancing systems.
In conjunction with our Design Engineering and Manufacturing Facilities, the Rotating Equipment & Turbo-Machinery facility is Pivotal In Delivering Expedited, Reliable, and Technically Advanced Solutions to our valued clients.
Below is an overview of our Rotating Equipment & Turbo Machinery Capabilities.
HVAF Thermal Spray
Our High Velocity Air Fuel (HVAF) and Fully Automated Thermal Spray Facility, integrated with FANUC Robotics’ S-430i HVAF system, represents a Pioneering Technological Advancement.
The facility supports the deposition of High-Performance Coatings such as Inconel 718, S/S316L, Stellite 6, 344.930, TA10CU, TA10CU-19, and TA10CU-31, utilizing precise HVAF techniques.
These coatings are engineered to exhibit exceptional bond strength, optimized microstructural integrity, and superior wear resistance. The result is Enhanced Component Longevity and Reliability, particularly in demanding sectors such as petrochemical, oil and gas, and mining and mineral processing.
Heavy Duty 4 & 6 Meter Lathes
Our Rotating Equipment and Turbo-Machinery Facility is equipped with state-of-the-art Heavy-Duty 4 & 6 Meter Lathes, specifically designed for High-Precision, High-Capacity Machining. These machines are engineered to handle Large, Geometrically Complex Components with exceptional accuracy and repeatability. With swing over beds up to 2020 mm and a center-to-center distance of up to 6000 mm, these lathes are powered by high-performance 40 HP spindle motors, with 16-speed transmission systems ranging from 4 to 420 RPM.
These lathes are ideally suited for the Precision Machining of critical rotating components such as Gears, Shafts, Casings, and Central Spindles. Their robust construction and high-torque capabilities ensure long-term operational reliability and dimensional consistency, reinforcing our commitment to delivering Customized, Efficient, and High-Integrity Machining Solutions tailored to our clients’ technical specifications.
Heavy Duty Horizontal Boring
Our Horizontal Boring & Milling Machine offers Precise Machining for Large Parts. With a 1,400 x 1,200 mm index table (360° rotation) and 1800 x 1400 x 1400 x 550 mm travel, it handles complex components with ease.
The BT50 spindle (110 mm diameter) operates at Variable Speeds from 20-1500 rpm, powered by a 20HP AC motor. With a 5000 kg table load capacity, this machine ensures Robust, Efficient Machining for heavy-duty applications, reflecting our commitment to delivering precise, reliable solutions tailored to client needs.
Heavy Duty Dynamic Balancing
Our Heavy-Duty Balancing Machine is Specifically Engineered for large, heavy components, capable of handling weights up to 5 tons, lengths up to 3 meters and diameter up to 2 meters. It supports
The machine provides Precise Balancing within the ISO G0.4 to G4000 tolerance range, ensuring High-Quality Performance and Minimal Vibration. This advanced balancing capability allows us to deliver superior accuracy and reliability for critical applications.
Grit Blasting
Our Grit Blasting Workstation is engineered for efficient surface preparation of large components, capable of accommodating items up to 5 meters in length, 3 meters in height, and 2.5 meters in width. It’s capable of operating with a maximum blast pressure of 250 PSI and a maximum temperature of 66°C.
The Workstation utilizes abrasive materials such as steel shot and sand to ensure Consistent, High-Quality Surface Cleaning, which enhances coating adhesion and durability.
Additionally, advanced dust extraction and automated media recovery systems further Improve Efficiency, underscoring our commitment to Precision and Reliability in meeting client needs.
Polymer Anti-Corrosion Coatings
At TESCO Engineering, we take pride in our Coating and Spray, utilizing ARC and Belzona Industrial Coatings for Advanced Corrosion, Erosion, and Impact Resistance. These high-performance coatings are applied with precision to ensure Maximum Protection against environmental wear and tear.
Our Workstation allows for uniform, consistent application, Extending the Lifespan of critical equipment and Reducing Maintenance Costs.
In-House Specialized Services
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Application
- Sea Water & Water Pumps
- Process Gas Pumps
- Chemical Handling Pumps
- Multi-Phase Pumps
- Chemical Dosing Pumps
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Types & Configuration
- Centrifugal
- Positive Displacement
- Overhung
- Between Bearings
- Vertically Suspended
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Scope of Work
- Installation and Commissioning
- Alignment
- Troubleshooting
- Field Services & Onsite Overhauls
- In-house Overhauling
- Bearing Inspection
- Pump Seals Inspection and Replacement
- Vibration Analysis & Condition Monitoring
- Rotor Dynamic analysis
- Root Cause Failure Analysis
- Performance Analysis
- Casing Repairs
- Coating by BELZONA and A.R.C Coating
- Rotor inspection, Repair and Balancing
- Pump Parts Manufacturing and Supply
- Pump Seals (Fluid & Dry) Manufacturing, Refurbishment and upgrades
- Bearing Repair (Re-babbitting), Failure analysis, Redesign
- Instrumentation and control troubleshooting
- Auxiliary Equipment Inspection, Maintenance and overhaul
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Application
- Gearboxes
- Fans
- Blowers
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Types & Configuration
- Speed Increasing Gearboxes
- Speed Reducing Gearboxes
- Combustion Air Fans
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Scope of Work
- Equipment installation and Commissioning
- Alignment
- Troubleshooting
- Field Services & Onsite Overhauls
- In-house Overhauling
- Bearing Repair (Re-babbitting), Failure analysis, Redesign
- Rotor Dynamic analysis
- Root Cause Failure Analysis
- Vibration Analysis & Condition Monitoring
- Rotor inspection, Repair & Balancing
- Instrumentation and control troubleshooting
- Auxiliary Equipment Inspection, Maintenance and overhaul
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Application
- Pump Rotors
- Integrally Geared Compressor Rotors
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Scope of Work
- Grit blasting
- Visual inspection
- Dimensional inspection
- Mechanical run-out measurement
- Electrical run-out check at vibration probe tracking areas
- Dye penetrant testing
- Ultrasound testing
- Magnetic particles testing
- Residual magnetism check & demagnetizing
- Repair shaft journals & seal areas by Thermal Spray (HVAF)
- Burnishing of vibration probe tracking areas
- Antifouling & anticorrosion coatings
- Low speed balancing
- High speed balancing - through partner OEM
- Multi-Stage Compressor Rotors
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Application
- Turbo Machinery Condition Monitoring & Control Systems
- Process Control Systems
- Fire & Gas Systems
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Types & Configuration
- PLC
- DCS
- Pressure Sensing Probes & Transmitters
- Temperature Sensing Probes & Transmitters
- Flow Sensing Probes & Transmitters
- Vibration Monitoring Probes & Transmitters
- Control Valves
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Scope of Work
- Testing, Commissioning, and Troubleshooting of Process Plant Instrumentation (Petrochemical Plants, Power Plants, Steel Plants, and Oil & Gas Industries)
- Instrument Testing and Commissioning Services.
- Field Instrument Installation, Calibration, and Loop Checking.
- Testing and Revalidation of Safety Interlocks in Process Plant Instrumentation to Increase System Integrity and Reliability of Process Equipment.
- Testing and Calibration of Pressure, Temperature, Flow, and Level Transmitters.
- Testing, Installation, and Commissioning of Instruments for Steam Turbines, Centrifugal Compressors, Steam Boilers, Steam Reformers, and Reactors.
- Testing, Installation, Fault Finding, Start-up, and Overspeed Trip Testing of Steam Turbine Instruments, Governor Valves, and Their Controllers (e.g., Woodward, Triconex, Tri-Sen-310SV).
- Testing, Installation, Commissioning, and Fault Finding of Batch and Truck Loading Controllers and Their Instruments (e.g., IBS Batching Master 110).
- Installation, Wiring, Testing, and Commissioning of Hardware and Input/Output Cards for Control Systems (DCS, PLC).
- Commissioning and Maintenance of Balance of Plant (BOP) Instruments and Their Control Accessories.
- Testing, Calibration, and Refurbishment of All Types of Control Valves, Their Pneumatic Actuators, and Accessories.
- Refrigeration System (Chiller Package): Testing, Calibration, and Fault Finding of Control Instruments, with Recommendations for Upgrades to Improve System Integrity, if Required.
- Installation, Testing, and Calibration of Slide Valve Potentiometers and Loading & Unloading Solenoid Valves for Screw Compressors.
- Vibration Proximity Sensor (Bently Nevada 3300 Series): Testing, Installation, and Fault Finding of Rotating Equipment and Turbomachinery.
- Instrumentation Consulting Services: Providing Guidance on Selecting the Right Instrumentation, Optimizing Existing Systems, and Solving Specific Challenges to Increase the Reliability of Rotating Equipment & Turbomachinery.
- Preventive Maintenance Services: Performing Routine Checks and Maintenance to Prevent Instrument Failures, Extend Their Lifespan, and Increase Equipment Reliability.
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Application
- Mechanical Drive
- Generator Drive
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Types & Configuration
- Single Stage
- Multi-Stage
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Scope of Work
- Installation and Commissioning
- Alignment
- Troubleshooting
- Field services & onsite overhauls
- In-house Overhauling
- Bearing Inspection
- Shaft Seals Inspection and Replacement
- Vibration Analysis & Condition Monitoring
- Rotor dynamic analysis
- Root cause & failure analysis
- Performance analysis
- Governors Calibration
- Trip, Throttle Valve repair and inspection
- Rotor inspection, Repair & Balancing
- Turbine Seals Manufacturing and Refurbishment
- Instrumentation and control troubleshooting including Vibration Monitoring Systems
- Auxiliary Equipment overhaul and maintenance
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Application
- Instrument Air
- Process Gas
- Refrigeration
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Types & Configuration
- Integrally Geared
- Single-Stage Overhung
- Single Shaft – Multi-Stage
- Axially Split Casings
- Vertically Split Casing (Barrel type)
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Scope of Work
- Installation and Commissioning
- Alignment
- Troubleshooting
- Field services & onsite overhauls
- In-house Overhauling
- Bearing Inspection
- Compressor seals inspection & replacement
- Vibration analysis & condition monitoring
- Rotor dynamic analysis
- Root cause & failure analysis
- Performance analysis
- Engineering: upgrades & re-rates & retrofit studies
- Surge mapping
- Rotor inspection, repair & balancing
- Compressor seals (Fluid & Dry) manufacturing, refurbishment & upgrades
- Bearing repair (re-babbitting), failure analysis, redesign
- IGV overhaul, refurbishment & calibration of IGV actuators
- Instrumentation & control troubleshooting including vibration monitoring systems
- Intercoolers & aftercoolers inspection & repair
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Application
- Refrigeration
- Instrument Air
- Process Gas
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Types & Configuration
- Oil Injected
- Oil Free Compressor
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Scope of Work
- Installation and Commissioning
- Alignment
- Troubleshooting
- Field services & onsite overhauls
- In-house Overhauling
- Bearing Inspection
- Screw compressor seals inspection & replacement
- Vibration analysis & condition monitoring
- Rotor dynamic analysis
- Root cause & failure analysis
- Performance analysis
- Slide valve calibration, maintenance & repair
- Rotor inspection, repair & balancing
- Compressor seals (Fluid & Dry) manufacturing, refurbishment & upgrades
- Bearing repair (re-babbitting), failure analysis, redesign
- Instrumentation & control troubleshooting including vibration monitoring systems
- Auxiliary equipment inspection, maintenance & overhaul
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Partner with the Industry Leader
Need innovative engineering solutions? Reach out to TESCO Engineering for state-of-the-art products and expert support in the petrochemical and specialized industries.
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